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Subrack for Intelligent Traffic Systems

Nov. 28, 2025

Intelligent Traffic Systems applications—traffic controllers, edge AI nodes, sensing cabinets—require hardware that is scalable, field-serviceable, and stable under harsh outdoor conditions.

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Subrack architecture addresses these needs with standardized modules, high-speed backplanes, and industrial-grade mechanical design, becoming the preferred hardware platform for smart intersections around the world.

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1. Why Subracks Matter in Intelligent Traffic Systems Deployment

1.1 Technical Challenges in City-Level Installations

Intelligent Traffic Systems often face four critical engineering challenges:

● Mixed hardware, poor scalability

AI cards, communication boards, I/O modules, relays, and power units are typically built by different vendors and lack a unified structure—making upgrades and expansion difficult.


● Tight maintenance windows

Traffic controllers cannot shut down during peak hours. A 3–5 minute downtime may cause significant congestion.

 

● High wiring and installation cost

Each city or department uses slightly different configurations, resulting in repeated customization, on-site wiring, and long delivery cycles.

 

● Harsh outdoor environment

Equipment must withstand vibration, dust, humidity, heat cycles, and heavy rainfall.

Subracks are designed exactly for these pain points—turning a complex field system into standardized, serviceable hardware.

 

2. Modular Hardware: Turning a “Mixed Cabinet” Into a Clean Drawer System

2.1 Eurocard-based modular design (3U / 6U)

• AI inference cards, video encoding modules, 5G communication boards, power modules, and relay boards all slide into a unified subrack frame.

• “One board = One function” makes expansion or upgrade a simple plug-in / pull-out operation.

• No need to replace the whole system.

 

2.2 Backplane connectivity (CompactPCI / VPX)

• Power, Ethernet, CAN bus, GPIO, and high-speed signals are routed through the backplane.

• Zero loose wires, reducing assembly and wiring labor by up to 60%.

• Eliminates wiring errors commonly seen in terminal-block installations.

 

3. Hot-Swap Capability: 24/7 Availability for Urban Operations

 

● Fast field recovery (<5 minutes)

 

Technicians can replace faulty boards without shutting down the system.

The subrack automatically identifies the new module and restores operation—critical for traffic controllers and edge computing nodes.

 

● Front-panel status indicators

 

Power / Run / Fault LEDs combined with backplane telemetry (voltage, current, temperature) enable remote diagnosis.

 

● Higher first-time repair accuracy (>95%)

 

Maintenance teams know exactly which board is failing before arriving on site.

 

4. Standardized Production: Faster Delivery & Lower Inventory

 

● Unified 3U/4HP or 6U/8HP boards

 

Manufacturers can complete aging tests and pre-assembly at the factory.

On-site installation becomes “slot-based,” eliminating manual wiring.

 

● Cross-department compatibility

 

Traffic control, city management, police, and environmental monitoring can share the same subrack platform—changing only the functional board.

 

● Spare-parts reduction by 70%

 

Standardization drastically cuts storage and maintenance costs.

 

5. Ruggedized for Harsh Outdoor Conditions

 

5.1 Industrial-grade mechanical design

• Metal profile frame with EMC shielding

• Compliant with:

• IEC 61587 vibration resistance

• IK08 impact protection

• IP55 dust & water protection

• Suitable for deployment in roadside cabinets, junction boxes, and open-air sites.

 

5.2 Power redundancy for uninterrupted service

• Dual 48V DC inputs

• 100ms power interruption ride-through

• Locking ejector handles keep heavy boards secure even under strong vibration

• MTBF ≥ 100,000 hours, meeting GB/T 20609-2023 Traffic Controller Reliability standards.

 

6. Real-World Applications

 

6.1 SURTRAC Multi-Agent Traffic Signal System (Carnegie Mellon University, USA)

 

Each intersection uses an embedded subrack computer integrating detection, communication, and scheduling boards.

All boards communicate via the backplane, enabling intersection-to-intersection coordination for fully distributed green-wave control.

 

6.2 Railway & Multi-Sensor Smart Poles (China)

 

Relay logic, diagnostics, communication, and power modules are consolidated into a single subrack, reducing cabinet volume by 40% and cutting diagnostic time from hours to minutes.

This architecture is now widely used in smart poles, traffic controllers, and environmental monitoring systems.

 

7. Technical Specifications

 

Form Factor

• 3U / 6U Eurocard

• 4HP / 8HP board width

• Depth: 160mm / 220mm / 280mm

 

Backplane Standards

• CompactPCI

• CompactPCI Serial (CPCI-S)

• VPX (optional)

 

Interfaces & Buses

• Ethernet

• CAN

• GPIO

• Serial + high-speed expansion connectors

 

Power & Environment

• Dual 48V DC input

• Hot-swap support

• MTBF ≥ 100,000h

• IP55, IK08, IEC 61587

• Operating temperature: -40°C to +70°C (project dependent)

 

8. Why Subracks Are Becoming the Core Hardware Platform of intelligent traffic system?

Subrack architecture transforms complex urban hardware into a clean, scalable, reliable system:

• Modular → faster integration

• Hot-swappable → shorter downtime

• Standardized → faster delivery

• Ruggedized → fewer failures

 

This is why subracks are rapidly becoming the default hardware framework for traffic controllers, edge AI systems, sensing nodes, and smart-city infrastructure worldwide.


FAQs


1. How does a subrack improve the reliability of a Traffic Signal Controller?
A subrack provides standardized modules, hot-swap capability, and industrial-grade protection, ensuring the Traffic Signal Controller operates continuously even in harsh outdoor conditions.

2. Why are subracks widely used in an intelligent traffic system?
Subracks unify AI cards, communication modules, power units, and I/O boards into a scalable structure, making an intelligent traffic system easier to maintain, expand, and upgrade.

3. Can a subrack support ICS and Edge Computing Node applications?
Yes. The modular Eurocard architecture supports AI inference boards, high-speed networking, and redundant power, making it ideal for ICS platforms and any Edge Computing Node deployment.

4. What benefits do subracks bring to an Intelligent Environmental Monitoring Cabinet?
Subracks reduce wiring complexity, support backplane communication, and offer vibration-resistant design—perfect for an Intelligent Environmental Monitoring Cabinet that requires stable, long-term field operation.

5. Are subracks compatible with different communication buses used in intelligent traffic systems?
Yes. Subracks support Ethernet, CAN, GPIO, serial interfaces, and high-speed expansion options, allowing seamless integration across Traffic Signal Controller, ICS, and other intelligent traffic system equipment.


Conclusion


Subrack architecture delivers a clean, scalable, and field-serviceable foundation for every intelligent traffic system—from the Traffic Signal Controller to the ICS platform, Edge Computing Node, and Intelligent Environmental Monitoring Cabinet. By standardizing modules and improving long-term reliability, subracks help cities deploy smarter and more resilient infrastructure, making them an essential choice for modern ITS deployments. With these advantages, subrack-based solutions from Rdekono are powering the next generation of smart-city hardware.


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